01Gather the necessary tools

  • Before you begin, make sure you have all the necessary tools. You will need:
  • - Socket wrench
  • - Clutch removal tool
  • - Allen wrench set
  • - Torque wrench
  • Having these tools on hand will make the process much easier.

02Prepare the motorcycle

  • Before removing the clutch plates, it's important to prepare the motorcycle.
  • Place the motorcycle on a stable and level surface.
  • Remove any fairings or covers that may be obstructing access to the clutch assembly.
  • Disconnect the battery to prevent any accidental electrical discharges.
  • Taking these precautions will ensure your safety and make the process more convenient.

03Drain the oil

  • Next, you'll need to drain the oil from the motorcycle.
  • Locate the oil drain plug, typically located on the bottom of the engine or oil pan.
  • Place an oil drain pan underneath the drain plug.
  • Use a socket wrench to loosen and remove the drain plug, allowing the oil to drain completely.
  • Once the oil has drained, replace the drain plug and tighten it securely.
  • Properly draining the oil will prevent any spills or leaks during the clutch removal process.

04Remove the clutch cover

  • Now it's time to remove the clutch cover.
  • Locate the clutch cover bolts, which hold the cover in place.
  • Use an Allen wrench to loosen and remove the bolts.
  • Carefully lift off the clutch cover, taking note of any gaskets or seals that may be present.
  • Inspect the clutch cover for any signs of damage or wear.
  • Removing the clutch cover will give you access to the clutch plates.

05Remove the clutch plates

  • Finally, you can remove the clutch plates.
  • Locate the clutch assembly, which consists of alternating friction plates and metal plates.
  • Use a clutch removal tool to hold the clutch hub in place.
  • Use a socket wrench to loosen and remove the clutch spring bolts.
  • Carefully separate the clutch plates, keeping them in the correct order for reassembly.
  • Inspect the clutch plates for any signs of wear or damage. Replace any worn-out plates.
  • By following these steps, you can successfully remove the clutch plates from your motorcycle.

Conclusion

Removing motorcycle clutch plates requires careful preparation and attention to detail. By following the steps outlined in this guide, you can safely and effectively remove the clutch plates from your motorcycle. Remember to take your time and follow any additional instructions provided by the manufacturer. Proper maintenance of your clutch plates will ensure optimal performance and extend the lifespan of your motorcycle's clutch system.

MethodsDetails
Step 1Gather the necessary tools
Step 2Prepare the motorcycle
Step 3Drain the oil
Step 4Remove the clutch cover
Step 5Remove the clutch plates
motorcycle
clutch plates
removal
maintenance